DIY Whiskey Barrel Headboard
Transform an old whiskey barrel into a stunning, rustic headboard with this step-by-step DIY guide. Learn how to build the frame, attach the staves, sand, stain, and finish your piece for a polished look. Perfect for upcyclers, woodworking enthusiasts, and anyone looking to add a unique, handcrafted touch to their bedroom décor.
Equipment
- Power drill (with appropriate drill bits)
- Screwdriver (manual or drill attachment)
- Saw (if boards need cutting to size)
- Tape measure
- Sandpaper or power sander
- Clamps (to hold boards in place while drilling or gluing)
- Safety goggles
- Dust mask (for sanding)
- Paintbrush or staining pad
Materials
- (3) 2” x 4” x 5’ boards
- 2 2” x 4” x 4’ boards
- Whiskey barrel staves from a dismantled barrel
- 2 ” construction screws
- 3 ” construction screws
- Wood glue
- Wood putty
- Dark oak or walnut wood stain
- Clean cloth for wiping excess stain
Instructions
- Build the frame. Lay two 4' 2x4s parallel on the floor.
- Place two 5' 2x4s across them (top and middle) and attach with 3" screws.
- Add a 5' 2x4 flat across the top, securing it with wood glue, side screws, and top screws for extra stability.
- Attach the staves. Alternate the staves facing up and down under the top lip you just created.
- Secure each stave at the top and bottom with 2½" screws.
- Sand until smooth.
- Apply stain evenly, let dry 3 hours, and wipe off any excess.
- Install. Either attach the headboard directly to the wall or build a simple frame around your bed and secure it to that.